Senior Staff Thermal Design Engineer

AI-infrastructure company producing memory-centric hardware, networking, and software for low-latency generative-AI inference in data centers.

Series C0 current maintainers0 active leads
Santa Clara, United States
About d-Matrix

d-Matrix develops digital in-memory-compute technology and a full-stack inference platform comprising Corsair accelerators, JetStream networking accelerators, and Aviator software.

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Skills

Candidate Availability

Required and preferred rules are kept separate and reflect the wording in the original posting.

About the Role

You will lead end-to-end thermal design, architecture, and validation for AI computing platforms. You will develop air- and liquid-cooling hardware, model thermal and hydraulic performance, run laboratory testing, and integrate production-ready thermal components into servers and racks.

Requirements

  • Bachelor’s, Master’s, or Ph.D. in Mechanical Engineering, Thermal Engineering, Aerospace Engineering, or a related discipline.
  • 7+ years of hands-on experience in thermal design, CFD modeling, and physical testing of air-cooled and liquid-cooled electronic systems.
  • Expertise in designing, selecting, and qualifying cold plates, rack manifolds, fluid tubing, quick disconnects, and coolant distribution units.
  • Understanding of flow networks, pressure-drop calculations, hydraulic balancing, and fluid distribution across server racks.
  • Knowledge of air-cooled thermal management, fan selection, heat-sink design, and system impedance testing.
  • Experience with CFD tools such as Simcenter Flotherm, Flotherm XT, Ansys Icepak, or Ansys Fluent.
  • Knowledge of laboratory instrumentation, thermal test vehicles, flow benches, pressure calibration, and leak testing.
  • Experience characterizing and stress-testing liquid-cooled hardware.

Responsibilities

  • Lead thermal-fluid design and development of liquid-cooling hardware, including cold plates, rack manifolds, quick disconnects, and tubing networks.
  • Define and select internal and external coolant distribution units.
  • Analyze fluid dynamics and flow networks to balance flow, minimize pressure drop, and prevent flow starvation.
  • Evaluate fluid compatibility, materials, corrosion inhibitors, and closed-loop reliability.
  • Design and optimize air-cooled solutions including heat sinks, fans, ducting, chassis airflow, and VRM and memory cooling.
  • Build 3D CFD models and 1D hydraulic simulations.
  • Architect thermal and fluid laboratory setups, instrument test vehicles, and execute performance testing.
  • Integrate thermal components into production-ready AI servers and racks.

Benefits

  • Equity
  • Bonus
  • Medical insurance
  • Dental insurance
  • Vision insurance
  • 401(k)