Staff Aerostructures Design Engineer

Shield AI is a U.S. defense-technology company developing mission-autonomy software and autonomous aircraft for military and allied operations.

San Diego, United States
About Shield AI

Founded in 2015, Shield AI builds Hivemind autonomy software and V-BAT and X-BAT aircraft for operations in contested, GPS- and communications-denied environments. Its current site also presents Aechelon synthetic-reality simulation and Vision Systems detection and tracking products.

View jobs by Shield AI

Skills

Candidate Availability

Required and preferred rules are kept separate and reflect the wording in the original posting.

About the Role

You will design and release primary and secondary aircraft structural components from concept through production. You will create CAD models, drawings, interface definitions, and analysis reports; support stress analysis and structural testing; collaborate on airframe integration; and resolve manufacturing and flight-test issues.

Requirements

  • Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or a related discipline
  • 8+ years of aircraft structural design or related aerospace structures experience
  • Experience designing and releasing structural components in development or production environments
  • Knowledge of composite and metallic structures, fasteners, bonded joints, and load paths
  • Proficiency with CAD tools such as NX, CATIA, or SolidWorks
  • Understanding of GD&T, tolerance stackups, and DFMA principles
  • Strong written and verbal technical communication skills
  • Ability to work in fast-paced, high-ownership engineering environments

Responsibilities

  • Design and develop structural components and assemblies for next-generation UAV platforms
  • Execute conceptual development, CAD modeling, detailed design, and drawing release
  • Perform stress and strain hand calculations and basic FEA analysis
  • Collaborate on airframe system integration
  • Support coupon, subcomponent, and system-level structural validation
  • Generate aerospace-compliant design documentation and reports
  • Resolve build issues with manufacturing and flight-test teams
  • Participate in design reviews and technical discussions
  • Improve expertise in structural layout, joints, fasteners, tolerancing, and optimization

Benefits

  • Bonus
  • Equity
Staff Aerostructures Design Engineer at Shield AI | JobStash