Staff Engineer Aircraft Thermal Systems

Shield AI is a U.S. defense-technology company developing mission-autonomy software and autonomous aircraft for military and allied operations.

San Diego, United States
About Shield AI

Founded in 2015, Shield AI builds Hivemind autonomy software and V-BAT and X-BAT aircraft for operations in contested, GPS- and communications-denied environments. Its current site also presents Aechelon synthetic-reality simulation and Vision Systems detection and tracking products.

View jobs by Shield AI

Skills

Candidate Availability

Required and preferred rules are kept separate and reflect the wording in the original posting.

About the Role

You will own the aircraft environmental control system architecture from analysis and design through integration, qualification, and hardware delivery. You will develop thermal models and cooling solutions, manage suppliers, resolve vehicle interfaces, and validate designs with testing.

Requirements

  • Active Secret or higher security clearance
  • United States citizenship
  • 7 to 12 years of aerospace thermal engineering, environmental control systems, or vehicle thermal and fluid-system development experience
  • Bachelor's or master's degree in Mechanical Engineering, Aerospace Engineering, or a related technical discipline
  • Mastery of thermodynamics, heat transfer, and fluid dynamics
  • Experience with finite-difference methods, CFD, or thermal-analysis tools
  • Experience designing active and passive cooling solutions
  • Experience with 3D CAD and PLM workflows
  • Experience sourcing aerospace components and managing suppliers
  • Ability to self-direct and deliver hardware under tight timelines

Responsibilities

  • Define aircraft-level thermal environments and thermal-management solutions
  • Perform heat-transfer and fluid-mechanics calculations and develop thermal-fluid models
  • Design active and passive cooling solutions
  • Generate thermal requirements, assess risks, and recommend designs
  • Develop thermal hardware layouts and CAD models
  • Define and support qualification and verification testing
  • Author supplier specifications and drive supplier technical execution
  • Execute MIL-STD-810 qualification testing and support airworthiness certification
  • Communicate thermal findings and guide cross-disciplinary design decisions

Benefits

  • Bonus
  • Equity