Senior Staff Engineer Advanced Manufacturing

Shield AI is a U.S. defense-technology company developing mission-autonomy software and autonomous aircraft for military and allied operations.

San Diego, United States
About Shield AI

Founded in 2015, Shield AI builds Hivemind autonomy software and V-BAT and X-BAT aircraft for operations in contested, GPS- and communications-denied environments. Its current site also presents Aechelon synthetic-reality simulation and Vision Systems detection and tracking products.

View jobs by Shield AI

Skills

Candidate Availability

Required and preferred rules are kept separate and reflect the wording in the original posting.

About the Role

You will own critical manufacturing processes across multiple programs and establish production infrastructure for a new production line. You will define manufacturing sequences, map material bills to operations, build workstations, and create operator-ready work instructions. You will analyze cycle times and bottlenecks, lead continuous-improvement work, maintain process controls, implement engineering changes, and partner on quality, error-proofing, and first-article inspection readiness.

Requirements

  • 10+ years of experience in manufacturing engineering, production systems, process development, or assembly engineering
  • Bachelor's degree in Mechanical, Industrial, Mechatronics, or a related STEM field
  • Experience in prototype manufacturing in a startup or rapid-growth environment
  • Understanding of manufacturing processes including machining, composites, avionics, or assembly
  • Ability to adapt to changing priorities in a fast-paced, high-pressure environment

Responsibilities

  • Define bills of process and manufacturing sequences
  • Map MBOMs to operations, tooling needs, and process controls
  • Build ergonomic workstations with production controls
  • Create visual, operator-ready work instructions
  • Conduct time studies, calculate takt time and cycle time, identify bottlenecks, and lead kaizen improvements
  • Establish standardized work, visual controls, job aids, and layered audits
  • Capture shop-floor lessons and drive root-cause and corrective-action work
  • Partner on in-process checks, error-proofing, and FAI readiness
  • Implement ECOs, validate process updates, and maintain work instructions

Benefits

  • Bonus
  • Benefits
  • Equity